In brief, to construct a wood pellet factory, you require:
- Discover steady biomass product supply
- Find your factory near the raw materials and with practical traffic
- Layout your factory format, as well as placed precaution right
- Purchase wood pellet manufacturing tools according to your demand, and hire staffs
- Create clients and also representatives in the house and abroad
Basic material for wood pellet manufacturing
What biomass products do you have? Do you have plentiful supply? Are your biomass materials gotten approved for making pellets? These are the inquiries you need to take into consideration prior to constructing a wood pellet factory
If you have accessibility to farms, you can make use of numerous agriculture wastes like plant straw, rice husk, yard, cotton stalks, etc. If you have access to forestry, you can make use of forestry wastes like fallen leaves, branches, barks, bamboos, bagasse, EFB, and so on. If you have accessibility to saw mill or furnishings factory, you can use sawdust, wood powder, wood chips, etc.
You can buy biomass materials from wood handling factories or hacienda owners. The expense of virgin fibers is $70-80/ load, while the cost of recycled wood is lower, concerning $55-65/ ton. And also you require consider your distance from the distributor to work out the transport cost.
The raw products price is affected by the moisture material, because you require added price for drying. The higher the moisture material, the a lot more you require spend on manufacturing. You ‘d much better pick those with low wetness material.
Find your wood pellet factory
The area of your factory need to be big enough to hold wood pellet production, storage space, and also transport. Bear in mind to book some areas for growth.
Water source. The manufacturing facility area need to have enough and also steady water supply. Continual and also reliable manufacturing rely on easy access to water.
Power. To drive large-scale equipment like pellet machine, hammer mill, drum dryer, and counterflow cooler, we need huge electrical capability. Typically we need to install transformers to make certain power supply.
Web traffic comfort. It is recommend to situate your factory near the raw product supply as well as with convenient transport. It can save your transportation cost and also promote marketing and distribution.
Finally, take the rental fee, power price, water charge, local policy into consideration. Generally, the big the manufacturing range, the lower the system expense, and also the greater the economic returns.
Wood pellet factory format
All wood pellet manufacturing devices need to be organized compactly to decrease the communicating range. The equipment needs to be positioned based upon the framework of the workshop to facilitate operation, maintenance, and also management.
Significant manufacturing tools like hammer mill, as well as wood pellet machine ought to be put near the home window so that the great lightening assist in operation.
Prepare the location for raw material storage, wood pellet production, and also pellet storage reasonably to make complete use the area.
Ensure precaution are in location. Leave enough fire separation distance. The raw products storehouse should have ceilings and also separators to stop water and also fire.
Mount wood pellet manufacturing devices
Choose wood pellet maker with ideal ability according to your requirement. We give wood pellet assembly line with the performance from 1t/h to 10t/h. If you require or any concerns, please leave us a message.
Mainly, the raw products need pre-treatment before making pellets. Clothes dryer machines serve to lower the moisture web content in biomass products. It has air movement dryer as well as drum clothes dryer 2 types. Air flow dryer has small dimension and applies to materials with the size of 3-5mm. Drum dryer has high ability and also applies to plus size materials.
Hammer mill is utilized to decrease the dimension of biomass products from under 30mm to 3-5mm. If the dimension of basic materials mores than 30mm, you require a disc chipper or drum chipper to cut the raw materials right into wood chips.
For large scale manufacturing, counterflow pellet cooler and pellet packaging equipment are indispensible. The cooler offers to lower the temperature level of recently created pellets, as well as enhance their solidity. Pellet packing machine can load wood pellets in bags by predetermined quantities, to make sure that they are convenient for transportation as well as selling.
The equipment ought to be able to run continuously for 24h, with high effectiveness as well as low failing rate. The mold and mildews must have long service life. Select a solid as well as knowledgeable producer. You can inspect its operation duration as well as range, and also recognize whether it has gotten the ISO9001 as well as CE certificates.
After validating your production scale, you can recruit personnels according to actual need.
Usually, wood pellet production creates huge amount of dust, which will include in labor expense. Fostering of high automatic wood pellet assembly line can lower the labor expense.
Develop wood pellet market
Develop your customers as well as representatives to ensure that your wood pellets have secure sales network. You can create both residential as well as oversea market. Currently, Europe and also The United States And Canada are the significant wood pellet market, Korea and Japan are expanding market.
You can offer wood pellets to households, that use wood pellets in heating stoves as well as cooking ranges.
You can market wood pellets to power plant for thermal power generation, or industrial central heating boiler users to fill in coal, crude oil, and also gas.